Stud Electrodes

CMW Chameleon Stud Electrode

Chameleon Max-Life Stud Electrodes are a flexible system designed for projection welding of studs. The system is designed to maximize flexiblity and minimize tooling costs. The system includes a body, an insulated sleeve and a 10W faced nut weld head. To minimize tooling costs, the weld head or sleeve can be easily replaced the when it is past its useful life. To maximize flexbility, a single body can be used with mulitple sleeves and weld heads. Thus, allowing users to quickly changing the welder to accomodate different stud sizes.

The body has a 1/8-27 port for an air line hookup which can be used to blow weld slag away from the weld face and sleeve.

To maximize the life of the tooling, the Chameleon Max-Life Electrodes are designed to work with the Nut and Stud Welding Cooling Chamber which is installed on the outside diameter of the electrode. It brings cooling water directly to the electrode.

To maximize the life of the Chameleon Electrodes even more, the Nut and Stud Welding Threaded Adpater can be used to mount the threaded versions via 5RW taper. When the taper wears, only the adapter has to be replaced.

 CMW Typical Setup for Stud Welding

PartDescription Face Refractory Material RWMA Material Type [T] Engagement to Holder Overall Length [A] Weld Face Diameter [B] Inside Diameter of Sleeve [K] Length of Sleeve [U] For Stud Size Refractory Material Thickness [I] Unit of Measure Inlet for Airline [R]
275-16-37325-116  
16-37325-116 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5RW 2.87500 0.625 0.11600 1.500 #4 0.250 IN 1/16 - NPT
275-16-37325-132  
16-37325-132 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5RW 2.87500 0.625 0.13200 1.500 #5 0.250 IN 1/16 - NPT
275-16-37325-140  
16-37325-140 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5RW 2.87500 0.625 0.14000 1.500 #6 0.250 IN 1/16 - NPT
275-16-37325-169  
16-37325-169 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5RW 2.87500 0.625 0.16900 1.500 #8 0.250 IN 1/16 - NPT
275-16-37325-191  
16-37325-191 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5RW 2.87500 0.625 0.19100 1.500 #10 0.250 IN 1/16 - NPT
275-16-37325-204  
16-37325-204 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5RW 2.87500 0.625 0.20400 1.500 5 mm 0.250 IN 1/16 - NPT
275-16-37325-243  
16-37325-243 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5RW 2.87500 0.625 0.24300 1.500 6 mm 0.250 IN 1/16 - NPT
275-16-37325-254  
16-37325-254 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5RW 2.87500 0.625 0.25400 1.500 1/4 0.250 IN 1/16 - NPT
275-16-37525-243  
16-37525-243 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5/8 - 18 2.81300 1 0.24300 2.000 6 mm 0.250 IN 1/8 - NPT
275-16-37525-254  
16-37525-254 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5/8 - 18 2.81300 1 0.25400 2.000 1/4 0.250 IN 1/8 - NPT
275-16-37525-320  
16-37525-320 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5/8 - 18 2.81300 1 0.32000 2.000 5/16 (8mm) 0.250 IN 1/8 - NPT
275-16-37525-380  
16-37525-380 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5/8 - 18 2.81300 1 0.38000 2.000 3/8 0.250 IN 1/8 - NPT
275-16-37526-399  
16-37526-399 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5/8 - 18 2.81300 1.25 0.39900 2.000 10 mm 0.250 IN 1/8 - NPT
275-16-37526-444  
16-37526-444 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5/8 - 18 2.81300 1.25 0.44400 2.000 7/16 0.250 IN 1/8 - NPT
275-16-37526-477  
16-37526-477 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5/8 - 18 2.81300 1.25 0.47700 2.000 12 mm 0.250 IN 1/8 - NPT
275-16-37526-502  
16-37526-502 CMW RWMA Class 11 - 10W RWMA Class 2 - C18200 5/8 - 18 2.81300 1.25 0.50200 2.000 1/2 0.250 IN 1/8 - NPT
16-37325-116 CMW 16-37325-132 CMW 16-37325-140 CMW 16-37325-169 CMW 16-37325-191 CMW 16-37325-204 CMW 16-37325-243 CMW 16-37325-254 CMW 16-37525-243 CMW 16-37525-254 CMW 16-37525-320 CMW 16-37525-380 CMW 16-37526-399 CMW 16-37526-444 CMW 16-37526-477 CMW 16-37526-502 CMW