Stud Electrodes
Chameleon Max-Life Stud Electrodes are a flexible system designed for projection welding of studs. The system is designed to maximize flexiblity and minimize tooling costs. The system includes a body, an insulated sleeve and a 10W faced nut weld head. To minimize tooling costs, the weld head or sleeve can be easily replaced the when it is past its useful life. To maximize flexbility, a single body can be used with mulitple sleeves and weld heads. Thus, allowing users to quickly changing the welder to accomodate different stud sizes.
The body has a 1/8-27 port for an air line hookup which can be used to blow weld slag away from the weld face and sleeve.
To maximize the life of the tooling, the Chameleon Max-Life Electrodes are designed to work with the Nut and Stud Welding Cooling Chamber which is installed on the outside diameter of the electrode. It brings cooling water directly to the electrode.
To maximize the life of the Chameleon Electrodes even more, the Nut and Stud Welding Threaded Adpater can be used to mount the threaded versions via 5RW taper. When the taper wears, only the adapter has to be replaced.
